Product Description:
The frame stacking machine is an automated device specifically designed for the brick stacking process in brick factories. It integrates the dual core functions of precise gripping and efficient stacking, overcoming the industry pain points of traditional manual brick stacking, such as low efficiency, high brick breakage rate, high labor intensity, and low site utilization. It is suitable for automated brick stacking operations of various brick types, such as standard bricks, hollow bricks, and perforated bricks. It is a key piece of equipment for brick factories to achieve production automation upgrades, reduce labor costs, and improve site utilization.
Features:
1. High-efficiency billet stacking, improving work efficiency by over 50%
- Utilizing a frame-type gripping structure paired with a high-precision servo drive system, it can grip multiple rows and columns of billets at a time, resulting in faster stacking speeds. Compared to manual stacking, efficiency is improved by over 50%, significantly shortening the billet stacking cycle and ensuring smooth transitions to subsequent drying and sintering processes.
2. Precise positioning, reducing billet breakage rate to below 1%
-Equipped with a high-definition vision recognition system and laser positioning device, it can capture the real-time position of the billet and the coordinates of the kiln car (or curing rack), precisely controlling the frame gripping and stacking actions to avoid billet collisions and compression. The frame grippers are made of flexible silicone material, which can adaptively conform to the shape of the billet, reducing damage to the billet during gripping; during stacking, it can achieve precise alignment between layers, avoiding billet collapse and breakage caused by misalignment, strictly controlling the billet breakage rate to below 1%, and improving the yield rate.
3. Flexible Adaptability, Versatile for Multiple Brick Types and Scenarios
-The equipment supports the stacking of various brick types, including standard bricks, hollow bricks, perforated bricks, and paving bricks. By changing the dedicated gripper frame and adjusting the control system parameters, it can quickly adapt to bricks of different sizes and shapes without large-scale equipment modifications. It is compatible with the production needs of different kiln types, such as tunnel kilns and rotary kilns, improving space utilization.
4. Intelligent Control, Convenient and Reliable Operation
-Equipped with an industrial-grade PLC control system and a touchscreen interface, the equipment's operating status is visually displayed (such as the number of grips, stacking layers, and fault information). It supports both manual and automatic operation modes.
5. Durable Structure, Reduced Long-Term Operating Costs
-The machine body is welded from high-strength square steel, treated with sandblasting and electrostatic spraying, providing strong corrosion resistance and deformation resistance, making it suitable for the harsh working environment of brick factories with high dust and humidity.
Technical Parameters:
| Product Name |
Automatic Frame Stacking Machine |
| Certification |
CE/ISO |
| Capacity |
30000 Bricks Per Hour |
| Warranty |
1 Year |
| Highlight |
Auto, Brick Factory, Brick Machine, Brick Production |
| Gripper |
Customized |
| Function |
To Stack Bricks |
| Power |
20.4 |
This Automatic Frame Stacking Machine is an essential component for any clay brick manufacturing plant, enhancing efficiency and automation in the brick production process. It is designed specifically to meet the demanding needs of a clay brick manufacturing plant, ensuring high capacity and reliable operation suitable for modern clay brick manufacturing plants.
Applications:
- Various automated and semi-automated brick factories (clay brick factories, shale brick factories, coal gangue brick factories, etc.);
- Brick production enterprises using different kiln types such as tunnel kilns and rotary kilns;
- Large-scale brick production projects with high requirements for brick stacking efficiency and finished product yield;
- Brick factories that hope to reduce labor costs and improve production standardization through automated equipment.
Support and Services:
Our Robot Stacking Machine is designed to enhance your packaging efficiency with precision and reliability. For technical support, please refer to the user manual provided with the machine, which includes detailed instructions on installation, operation, and troubleshooting.
If you encounter any issues during setup or operation, ensure that all safety protocols are followed and the machine is powered off before attempting any maintenance. Common issues such as misalignment or stacking errors can often be resolved by recalibrating the sensors and verifying the stacker settings.
We offer comprehensive maintenance services including periodic inspections, software updates, and hardware replacements to keep your Robot Stacking Machine running smoothly. Regular maintenance helps prevent unexpected downtime and prolongs the lifespan of the equipment.
For service requests, our certified technicians are available to provide on-site support and training to your team. Additionally, we provide remote diagnostics to quickly identify and resolve technical problems.
Spare parts and consumables for the Robot Stacking Machine are available through our authorized distributors. Using genuine parts ensures optimal performance and safety compliance.
We are committed to providing continuous support to maximize the productivity of your Robot Stacking Machine. Please consult our online resources and FAQs for additional guidance and tips on machine operation.
FAQ:
Q1: What is the brand and model number of this Robot Stacking Machine?
A1: The Robot Stacking Machine is from the brand Halstec, and the model number is MPJ3.6.
Q2: Where is the Robot Stacking Machine manufactured?
A2: This machine is made in China.
Q3: What certifications does the Robot Stacking Machine have?
A3: The machine is certified with CE and ISO standards.
Q4: What is the minimum order quantity and price for the Robot Stacking Machine?
A4: The minimum order quantity is 1 set, and the price is negotiable.
Q5: What are the packaging and delivery details for this product?
A5: The machine is packaged nude in the container, with a delivery time within 120 days after order confirmation.
Q6: What payment terms are accepted for purchasing the Robot Stacking Machine?
A6: Payment can be made via L/C (Letter of Credit) or T/T (Telegraphic Transfer).
Q7: What is the supply ability of the Halstec MPJ3.6 Robot Stacking Machine?
A7: The supply ability is 1 set per month.
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